Consultancy & System Analysis

Evaluate the performance, energy use, and operating reliability of pumps and systems with Flotech’s engineering tools and expertise.

We identify inefficiencies and recommend corrective actions based on data and system curves.

Key offerings:

• System performance assessment

• Energy optimization analysis

• Hydraulic duty point evaluation

• Monitoring recommendations

Commissioning & Startup Support

Flotech engineers provide professional support for installation and commissioning to ensure safe, reliable system startup.

Included services:
• Installation supervision
• Alignment and setup
• Operational instruction
• Initial performance verification

Reverse Engineering & Component Manufacturing

When OEM parts are no longer available, overpriced, or have long delivery lead times, Flotech offers an advanced alternative. Our expertise extends to a broad spectrum of rotary equipment components, irrespective of their age or original manufacturer. Furthermore, we streamline manufacturing processes and utilizing rapid prototyping technology for castings, significantly reducing lead times.

• 3D scanning with high precision (0.03 mm) captures even worn-out parts accurately.

• 3D-modeling and prototyping ensures parts are recreated to match or improve original specs.

• Material and design upgrades enhance durability and efficiency. Suitable for pumps, impellers, shafts, seals, and other rotating equipment.

This service eliminates equipment downtime caused by obsolete or unavailable parts.

Operation Support & Maintenance Planning

Optimize ongoing operations with structured maintenance solutions designed to increase uptime and reduce unplanned shutdowns.

Services include:
• Inspection planning
• Preventive maintenance strategy
• Performance monitoring guidance
• Spare parts liaison support

Repair, Retrofit & Upgrades

When parts fail or equipment becomes obsolete, Flotech offers tailored repair and upgrade engineering services for all makes and models.

Capabilities include:
• Component repair and restoration
• Impeller and wear part manufacturing
• Hydraulic retrofits
• Performance upgrades

Technical Training

Even the best equipment needs skilled people to operate and maintain it. Recognizing the pivotal role of a skilled workforce, we conduct bespoke training programs directly at customer plant sites. We firmly believe that a well-trained technical team is instrumental in effective equipment maintenance. We train your team on-site with:

• Basic to advanced pump theory, system dynamics, troubleshooting, dismantling, and reassembly.

• Train technical staff to swiftly identify and rectify suboptimal

installations, thereby preventing premature failures.

• Focus on cost-efficiency, and lifecycle management.

• Empower your team to reduce failures, improve efficiency, and work safely.

Engineering Approach — System & Lifecycle Focus

Flotech combines deep technical insight with sound engineering judgment to improve equipment performance and reduce lifecycle cost. We focus on energy optimization and reliability engineering as key performance drivers.